DOSH / JKKP Submission Steel Fabrication PEC / CUI Inspection Hosch & Polat Authorized Distributor
Borneo Mech Sdn Bhd
SERVICES

Inspection, maintenance and compliance — under one accountable team.

From conveyor scrapers and crane servicing to CUI inspection, laser cleaning and full DOSH submission.

SERVICE 01

High Pressure Piping Works

Fabrication · installation · pressure testing

Fabrication, installation and modification of high-pressure piping systems, including welding, supports and pressure testing.

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WHAT'S INCLUDED
Fabrication
Spool fabrication and welding to specification
Installation
Erection, fit-up and tie-in of piping systems
Modification
Alterations and repairs to existing pressure piping
Pressure testing
Hydrostatic testing and documentation
FROM SITE6 PHOTOS
SERVICE 02

Fabrication of Steel Platforms, Frames, Skids & Supports

Access platforms · equipment skids & pipe supports

Design and fabrication of steel access platforms, frames, equipment skids and pipe supports — built to drawing and installed on site.

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WHAT'S INCLUDED
Access platforms
Walkways, stairs and maintenance access platforms
Frames & skids
Equipment frames and skid bases
Pipe supports
Supports, shoes and guides fabricated to drawing
Site installation
Delivery, erection and fit-up on site
FROM SITE6 PHOTOS
SERVICE 03

DOSH Submission & Registration

DVA · PEMULA & PEKALA · competent firm & person · MyKKP

End-to-end DOSH/JKKP submission and registration — design approval, statutory inspection, machinery registration, competent firm and person registration, and certificate renewals.

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WHAT'S INCLUDED
DVA
Design Verification Approval
Design approval
Hoisting machines, boilers and unfired pressure vessels (incl. air receivers)
PEMULA
Pemeriksaan Permulaan — PMA, PMT, PMD
PEKALA
Pemeriksaan Berkala — PMA, PMT, PIT, PMD
Testing
Hydrostatic test for UPV and boiler · PMT test for UPV · PMD pressure test for boiler
Load test & PMA
Load testing and PMA for any kind of hoisting machine
Registration
Site construction (JKJ 103) and machinery registration (JKJ 105)
Competent firm / person
CF & CP for passenger hoist and tower crane · scaffolding competent person
Company registration
Competent firm — boiler repairer, UPV, hoisting machine installer, dismantler, maintenance
P.Eng endorsement
Overhead crane girder / supported beam and scaffolding
MyKKP & MySKUD
Online submission and case management with JKKP
OYB
Orang Yang Berkelayakan
PEMTK · PBaik · FYK
Competent person and related JKKP registrations
Renewals
Renewal of PMA, PMT and PMD certificates
Third party
Third Party Inspection and design review in collaboration with approved TPI
Advisory
Safety training & audit · project management consultant / resident engineer / marine surveyor
FROM SITE5 PHOTOS
SERVICE 04

Overhead Crane Inspection & Servicing

Load testing · wire rope & hoist inspection

Inspection, servicing and load testing of overhead travelling cranes and hoists — covering wire rope, brakes, limit switches and supporting structure.

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WHAT'S INCLUDED
Load testing
Proof load testing of cranes and hoists
Wire rope
Rope condition inspection, replacement and reeving
Mechanical & electrical
Brake, limit switch, hoist and travel gear servicing
Structural check
Girder, end carriage and runway inspection
FROM SITE6 PHOTOS
SERVICE 05

Conveyor Scraper Maintenance & Inspection

Belt cleaner systems · installation & servicing

Installation, inspection and scheduled maintenance of conveyor belt cleaning systems — blade replacement, tensioning and alignment to keep carryback and spillage under control.

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WHAT'S INCLUDED
Installation
Primary and secondary belt scraper installation and commissioning
Blade service
Wear inspection, blade replacement and re-tensioning
Alignment
Scraper and belt alignment to reduce carryback and spillage
Scheduled upkeep
Planned maintenance visits and condition reporting
FROM SITE3 PHOTOS
SERVICE 06

Decanter Centrifuge Inspection & Servicing

Overhaul · alignment · installation & commissioning

Inspection, overhaul and commissioning of decanter centrifuges and separators — scroll and bowl servicing, vibration checks, installation and on-site support.

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WHAT'S INCLUDED
Overhaul
Scroll and bowl inspection, wear assessment and rebuild
Vibration check
Balancing and vibration diagnostics
Installation
Rigging, positioning and mechanical installation on site
Commissioning
Start-up, adjustment and performance verification
FROM SITE3 PHOTOS
SERVICE 07

Corrosion Under Insulation (CUI) Inspection

Pulsed Eddy Current (PEC) · no insulation removal

Screening for corrosion under insulation using Pulsed Eddy Current — wall-thickness assessment straight through insulation and cladding, with no need to strip the jacket.

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WHAT'S INCLUDED
PEC screening
Pulsed Eddy Current readings through insulation and cladding
No strip-down
No insulation removal, no scaffolding for access points
Wall loss mapping
Average wall-thickness comparison across grid points
Reporting
Findings with location grid and recommended follow-up
FROM SITE6 PHOTOS
SERVICE 08

Laser Cleaning Services

Rust & coating removal · no blasting media

Laser surface cleaning for rust, paint and contamination removal — no chemicals or blasting media, minimal impact on the substrate and far less containment.

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WHAT'S INCLUDED
Rust removal
Oxide and corrosion removal from steel surfaces
Coating removal
Paint and coating stripping ahead of re-application
No media
No grit, chemicals or blasting media to contain and dispose of
Surface-safe
Controlled energy input with minimal substrate impact
FROM SITE3 PHOTOS
SERVICE 09

Piping Insulation & Metal Cladding Works

Thermal insulation · aluminium & stainless cladding

Thermal insulation and metal cladding for pipework, vessels and tanks — fabricated and fitted on site for heat conservation, personnel protection and weatherproofing.

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WHAT'S INCLUDED
Thermal insulation
Hot and cold insulation for piping, vessels and tanks
Metal cladding
Aluminium and stainless steel cladding, fabricated to fit
Personnel protection
Guarding of hot surfaces and exposed pipework
Weatherproofing
Sealed cladding to keep moisture out of insulation
FROM SITE16 PHOTOS
SERVICE 10

Testing & Certification

Pressure test (AIB) · calibration · NDT (UT, MPI)

Pressure testing by Authorized Inspecting Body, calibration of safety relief valves and pressure gauges, and Non-Destructive Testing.

Request a quote
WHAT'S INCLUDED
Pressure test
Pressure test by Authorized Inspecting Body (AIB)
Calibration
Safety Relief Valve and Pressure Gauge calibration
NDT — UT
Ultrasonic Testing
NDT — MPI
Magnetic Particle Inspection
FROM SITE6 PHOTOS
HOW WE WORK

From enquiry to completed job

01

Scope & Quote

Site walk, equipment list and applicable requirements. Quotation issued from there.

02

Mobilization

Crew and equipment dispatched. Permit-to-work and isolation handled with your HSE team.

03

Execute

Inspection, servicing, fabrication or cleaning as scoped — findings shared as we work.

04

Report & Submit

Documentation issued, and DOSH submission handled on your behalf where required.

COMMON QUESTIONS

What clients ask before signing

Do you handle the DOSH submission, or do we?+

We handle it end to end — design approval, testing, machinery registration (JKJ 103 / JKJ 105), competent firm and person registration, and renewal of PMA, PMT and PMD certificates.

Can you inspect for CUI without removing the insulation?+

Yes. We use Pulsed Eddy Current (PEC), which reads average wall thickness through insulation and cladding. No strip-down and no scaffolding required at each reading point.

Do you supply the conveyor scrapers as well as service them?+

Yes. We supply HOSCH belt cleaning systems and carry out the installation, blade replacement and scheduled maintenance ourselves.

What is laser cleaning better at than blasting?+

It removes rust and coatings without grit, chemicals or blasting media — so there is far less containment, cleanup and waste disposal, with minimal impact on the substrate.

Do you install and commission decanter centrifuges?+

Yes. We handle rigging and installation, commissioning and performance checks, plus overhaul and vibration diagnostics on units already in service.